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Briggs & Stratton 6, 8, 9, 11, 13, 14, 17, 19, 20, 23, 24, 25, 30, 32 Engine Service Manual 40546000

Brands: Briggs & Stratton

Equipment Type: Single Cylinder Engine

Manuals Type: Service and Repair Instructions

Machine Model & Serial Number: All Single Cylinder Models (Series 6, 8, 9, 11, 13, 14, 17, 19, 20, 23, 24, 25, 30, 32)

Region: N/R

Book Code: 40546000 (Part No. 270962)

Issued: Reprinted March 1984

Language: English

Pages: 234

File Format: Portable Document Format (PDF)

Remark: The definitive factory repair manual for all classic Briggs & Stratton single cylinder engines. Nuclear Level Info: Contains exhaustive internal engine overhaul procedures for both Aluminum and Cast Iron cylinder blocks (including crankshaft grinding, cylinder resizing, and main bearing replacement). Features highly specialized sections for LP Gas (Propane) and Kerosene fuel systems, Magnetron transistorized ignition, and complete Synchro-Balance engine diagnostics.


Table of contents

  • SECTION 1 - GENERAL INFORMATION
    • The 4-Stroke Cycle Principles
    • Fuel and Oil Recommendations
    • Maintenance (Air Cleaners, Cooling System)
    • Tune-Up and Overhaul Procedures
    • Troubleshooting (Compression, Ignition, Carburetion)
    • Numerical Model Number Designation System
  • SECTION 2 - IGNITION
    • Magnetron™ Transistorized Ignition
    • Flywheel Type Internal and External Breakers
    • Magna-Matic System (Models 9, 14, 19, 23)
    • Breaker Plunger and Bushing Replacement
    • Ignition Timing and Armature Air Gap Adjustment
  • SECTION 3 - CARBURETION
    • Air Cleaner Servicing (Oil Foam, Cartridge, Dual Element)
    • Automatic Choke Systems
    • Pulsa-Jet and Vacu-Jet Carburetor Overhaul
    • Flo-Jet (One-Piece and Two-Piece) Carburetor Overhaul
    • L.P. Gas (Propane) Fuel Systems and Regulators
    • Kerosene Fuel Systems and Conversion
    • Vacuum and Eccentric Operated Fuel Pumps
  • SECTION 4 - GOVERNING CONTROL AND CARBURETOR LINKAGE
    • Remote Governor, Throttle, and Choke-A-Matic Controls
    • Control Installations by Engine Model
  • SECTION 5 - GOVERNORS
    • Air Vane (Pneumatic) and Mechanical Flyweight Governors
    • Governor Gear and Housing Disassembly/Assembly
    • Top No-Load Speed Settings and Adjustments
  • SECTION 6 - COMPRESSION
    • Cylinder Head Removal and Torque Sequences
    • Valve Servicing (Removal, Refacing, Tappet Clearance)
    • Valve Guide Reconditioning and Seat Inserts
    • Stellite® Valves and Rotators (Rotocaps)
  • SECTION 7 - STARTERS AND CHARGING SYSTEMS
    • Rewind Starter (Spring and Rope Replacement)
    • Windup and Vertical Pull Starters
    • Electric Starters (12V Gear Drive, 120V AC Gear Drive)
    • Starter-Generator Units (Delco-Remy)
    • Belt Drive Electric Starters
  • SECTION 8 - LUBRICATION
    • Oil Capacity and Viscosity Recommendations
    • Oil Dippers and Gear Driven Slingers
    • Crankcase Breather Servicing
  • SECTION 9 - PISTONS, RINGS, RODS
    • Internal Overhaul: Removal, Checking, and Installation
    • Connecting Rod Fitting and Torque
    • Piston Ring Gap and Reject Sizes
  • SECTION 10 - CRANKSHAFTS AND CAM GEARS
    • Crankshaft Removal (Plain and Ball Bearing Types)
    • Checking Journals and Cam Gear Wear
    • Crankshaft End Play Adjustment and Shimming
  • SECTION 11 - CYLINDERS AND BEARINGS
    • Cylinder Inspection and Resizing (Honing Procedures)
    • Plain and DU Main Bearing Replacement (Reaming and Staking)
    • Oil Seal Replacement
  • SECTION 12 - SYNCHRO-BALANCE
    • Rotating and Oscillating Counterbalance Systems
    • Timing and Installation of Counterweights
  • SECTION 13 - TOOLS
    • Special Service Tools and Kits
  • SECTION 14 - GENERAL THEORIES OF OPERATION
    • Theory of Compression, Carburetion, and Magneto Ignition

Foreword
Before attempting an engine overhaul or a tune-up, it is necessary that your shop be equipped with proper tools and mechanics who are thoroughly familiar with Briggs & Stratton engine design. This book serves as a guide for the various steps necessary to do a complete and satisfactory job. Use plug gauges wherever possible to eliminate doubt and ensure all parts are within rejection sizes. Illustrations identify specific repair procedures even when they do not designate a particular model.

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