CASE Construction CX210B, CX230B, CX240B AMEA Crawler Excavator Service Manual 47780297 English

Item Number: 47780297 October 2014
Description: CX210B, CX230B, CX240B Crawler Excavator
Language: English
Type: Service Manual
Model: CX210B, CX230B, CX240B

TABLE OF CONTENTS

1 GENERAL INFORMATION
Safety, general information and torque specifications.................................... 1001 7-27691EN
Specifications and special torque settings....................................................... 1002 SC210B1002-1EN
2 ENGINE
Removal and installation of the engine............................................................ 2000 SM210B2000-1EN
Fuel-cooler, engine inter-cooler, radiator and oil-cooler................................... 2001 SM210B2001-0EN
Removal and installation of the turbo charger ................................................. 2004 SM210B2004-0EN
Removal and installation of EGR cooler and EGR valve................................. 2005 SM210B2005-0EN
Removal and installation of the engine hood................................................... 2006 SM210B2006-0EN
Engine specifications..............................................................................................*
Disassembly and assembly of the engine ..............................................................*
3 FUEL SYSTEM
Removal and installation of the fuel tank......................................................... 3001 SM210B3001-0EN
Removal and installation of the supply pump and common rail ...................... 3004 SM130B3004-0EN
Removal and installation of the injectors ......................................................... 3005 SM210B3005-0EN
Fuel engine system ................................................................................................*
4 ELECTRICAL SYSTEM
Service connector kit ....................................................................................... 4000 SM350B4000-1EN
Electrical and engine functions and service support ....................................... 4001 SM210B4001-2EN
Removal and installation of the starter motor .................................................. 4004 SM210B4004-0EN
Removal and installation of the alternator ....................................................... 4005 SM210B4005-0EN
Electrical equipment and electrical circuit diagrams........................................ 4020 SM210B4020-1EN
Engine error code (DTC) ................................................................................. 4021 SM210B4021-0EN
Main body error code (DTC)............................................................................ 4022 SM210B4022-0EN
Troubleshooting, 4HK1 engine ........................................................................ 4023 SM210B4023-0EN
5 UNDERCARRIAGE
Removal and installation of tracks ................................................................... 5001 SM130B5001-0EN
Upper and lower rollers ................................................................................... 5003 SM210B5003-0EN
Take-up roller................................................................................................... 5005 SM210B5005-0EN
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission................................................................................ 6001 SM130B6001-0EN
Disassembly and assembly of the drive motor and
final drive transmission................................................................................ 6002 SM210B6002-0EN
Removal and installation of the swing motor and
swing reduction gear, CX210B-CX230B ..................................................... 6003 SM210B6003-0EN
Removal and installation of the swing motor and
swing reduction gear, CX240B.................................................................... 6003 SM240B6003-0EN
Disassembly and assembly of the swing reduction gear, CX210B-CX230B ... 6004 SM210B6004-1EN
Disassembly and assembly of the swing reduction gear, CX240B.................. 6004 SM240B6004-1EN
7 UNDERCARRIAGE HYDRAULICS

8 UPPERSTRUCTURE HYDRAULICS
Specifications, troubleshooting, inspections and
hydraulic pressure settings..........................................................................8001 SM210B8001-3EN
Removal and installation of the hydraulic reservoir .........................................8002 SM210B8002-0EN
Removal and installation of the main hydraulic pump......................................8003 SM210B8003-1EN
Removal and installation of the main hydraulic control valve...........................8004 SM210B8004-1EN
Removal and installation of the attachment cylinders......................................8005 SM210B8005-0EN
Removal and installation of the hydraulic swivel ..............................................8006 SM210B8006-0EN
Removal and installation of the pilot function blocks........................................8007 SM210B8007-0EN
Disassembly and assembly of the main hydraulic pump .................................8010 SM210B8010-1EN
Disassembly and assembly of the main hydraulic pump, CX210B NLC..........8010 SM210BNLC-8010-0EN
Disassembly and assembly of the main hydraulic control valve ......................8011 SM350B8011-0EN
Disassembly and assembly of the attachment cylinders .................................8012 SM130B8012-0EN
Disassembly and assembly of the hand control levers ....................................8013 SM130B8013-0EN
Disassembly and assembly of the foot control pedals.....................................8014 SM130B8014-0EN
Disassembly and assembly of the cushion control valve.................................8016 SM130B8016-0EN
Removal and installation of the safety valve ....................................................8017 SM210B8017-0EN
Disassembly and assembly of the swing motor, CX210B-CX230B .................8019 SM210B8019-0EN
Disassembly and assembly of the swing motor, CX240B................................8019 SM240B8019-1EN
Hydraulic functions ..........................................................................................8020 SC210B8020-2EN
Hydraulic component functions........................................................................8030 SC210B8030-0EN
9 UPPERSTRUCTURE
Removal and installation of the counterweight ................................................9002 SM210B9002-0EN
Removal and installation of the boom, dipper and bucket ...............................9003 SM210B9003-0EN
Removal and installation of the seat ................................................................9004 SM130B9004-0EN
Removal and installation of the cab and cab equipment .................................9005 SM130B9005-0EN
Air conditioner functions and troubleshooting..................................................9006 SC210B9006-3EN
Air conditioning unit .........................................................................................9007 SM130B9007-0EN
Air conditioning components............................................................................9009 SM210B9009-0EN
Large size hydraulic schematics, CX210B.................................................... Pocket KRJ10100
Large size hydraulic schematics, CX210B LR.............................................. Pocket KRJ20680
Large size hydraulic schematics, CX210B-CX230B NLC & 2PC ................. Pocket KRJ19670
Large size hydraulic schematics, CX240B.................................................... Pocket KBJ12720
Large size hydraulic schematics, CX240B LR.............................................. Pocket KBJ12740
Large size electrical schematics ................................................................... Pocket KRR13270

Large size electrical schematics ................................................................... Pocket KRR13280