CASE Construction CX470B AMEA Market Crawler Excavator Service Manual 48004716 English

Item Number: 48004716 March 2016
Description: CX470B Crawler excavator
Language: English
Type: Service Manual
Model: CX470B

TABLE OF CONTENTS

1 GENERAL INFORMATION
Safety, general information and standard torque data........................................................................................1001
General specifications and special torque setting ..............................................................................................1002
2 ENGINE
Removal and installation of the engine...............................................................................................................2000
Removal and installation of the fuel cooler, engine inter-cooler,
radiator and oil cooler .........................................................................................................................................2001
Removal and installation of the turbo charger ....................................................................................................2004
Removal and installation of EGR cooler and EGR valve....................................................................................2005
Removal and installation of the engine hood......................................................................................................2006
Engine specifications................................................................................................................................................ *
Disassembly and assembly of the engine ................................................................................................................ *
3 FUEL SYSTEM
Removal and installation of the fuel tank............................................................................................................3001
Removal and installation of the supply pump and common rail .........................................................................3004
Removal and installation of the injectors ............................................................................................................3005
Fuel engine system .................................................................................................................................................. *
4 ELECTRICAL SYSTEM
Service connector kit ..........................................................................................................................................4000
Electrical and engine functions and service support ..........................................................................................4001
Removal and installation of the starter motor .....................................................................................................4004
Removal and installation of the alternator ..........................................................................................................4005
Electrical equipment & electrical circuit diagrams ..............................................................................................4020
Engine error code (DTC) ....................................................................................................................................4021
Main body error code (DTC)...............................................................................................................................4022
Troubleshooting, 6UZ1 engine............................................................................................................................4023
5 UNDERCARRIAGE
Removal and installation of tracks ......................................................................................................................5001
Rollers ................................................................................................................................................................5003
Take-up roller......................................................................................................................................................5005
6 DRIVE TRAIN
Removal and installation of the drive motor and
final drive transmission...................................................................................................................................6001
Disassembly and assembly of the drive motor and
final drive transmission...................................................................................................................................6002
Removal and installation of the swing motor and
swing reduction gear ......................................................................................................................................6003
Disassembly and assembly of the swing reduction gear ....................................................................................6004
7 UNDERCARRIAGE HYDRAULICS

8 UPPERSTRUCTURE HYDRAULICS
Specifications, troubleshooting, checks and
hydraulic pressure settings............................................................................................................................ 8001
Removal and installation of the hydraulic reservoir ........................................................................................... 8002
Removal and installation of the main hydraulic pump........................................................................................ 8003
Removal and installation of the main hydraulic control valve............................................................................. 8004
Removal and installation of the attachment cylinders........................................................................................ 8005
Removal and installation of the hydraulic swivel ................................................................................................ 8006
Removal and installation of the pilot blocs......................................................................................................... 8007
Disassembly and assembly of the main hydraulic pump ................................................................................... 8010
Disassembly and assembly of the main hydraulic control valve ........................................................................ 8011
Disassembly and assembly of the attachment cylinders ................................................................................... 8012
Disassembly and assembly of the hand control levers ...................................................................................... 8013
Disassembly and assembly of the foot control levers ........................................................................................ 8014
Disassembly and assembly of the cushion valve............................................................................................... 8016
Removal and installation of the safety valve ...................................................................................................... 8017
Disassembly and assembly of the swing motor ................................................................................................. 8019
Hydraulic functions ............................................................................................................................................ 8020
Hydraulic component functions.......................................................................................................................... 8030
9 UPPERSTRUCTURE
Removal and installation of the counterweight .................................................................................................. 9002
Removal and installation of the boom, dipper and bucket ................................................................................. 9003
Removal and installation of the seat .................................................................................................................. 9004
Removal and installation of the cab and cab equipment ................................................................................... 9005
Air conditioner functions and troubleshooting.................................................................................................... 9006
Air conditioning unit ........................................................................................................................................... 9007
Air conditioning components.............................................................................................................................. 9009
Large size hydraulic schematics ......................................................................................................................Pocket
Large size electrical schematics ......................................................................................................................Pocket