Ford CL25, CL-25 Compact Loader Repair Manual 40002510 (SE4308) English

Brands: Ford / Ford New Holland / New Holland Construction

Equipment Type: Compact Loader

Manuals Type: Repair Manual

Machine Model & Serial Number: CL25, CL-25

Region: N/R

Book Code: 40002510 (SE4308)

Issued: Printed in U.S.A.

Language: English

Pages: 228

File Format: Portable Document Format (PDF)

Remark: Covers units produced in 11/82 and later. Includes Engine (Shibaura S753) overhaul.

Table of contents

• SECTION 1 HYDRAULIC SYSTEM
  • HYDRAULIC CIRCUIT
    • 1.1.1 Specifications
    • 1.1.2 General information
    • 1.1.3 Control functions
    • 1.1.4 Maintenance schedule
  • GEAR PUMP
    • 1.2.1 Specifications
    • 1.2.2 General information
    • 1.2.3 Testing, Hydraulic pump flow
    • 1.2.4 Removal
    • 1.2.5 Disassembly and Inspection
    • 1.2.6 Start-up after repair
  • CONTROL VALVE
    • 1.3.1 Specifications
    • 1.3.2 General information
    • 1.3.3 Testing and adjusting relief valve
    • 1.3.4 Removal, Replacement
    • 1.3.5 Disassembly and Inspection
    • 1.3.6 Spool Seal Replacement
  • HYDRAULIC CYLINDERS
    • 1.4.1 Specifications
    • 1.4.2 General information
    • 1.4.3 Testing, Piston Seals
    • 1.4.4 Cylinder Removal
    • 1.4.5 Disassembly and Inspection
  • OIL FILTER
    • 1.5.1 Specifications
    • 1.5.2 General information
    • 1.5.3 Filter Replacement
  • OIL RESERVOIR
    • 1.6.1 Specifications
    • 1.6.2 General information
    • 1.6.3 Checking and adding oil
    • 1.6.5 Draining the Oil Reservoir
  • 1.8 TROUBLE SHOOTING HYDRAULIC SYSTEM
• SECTION 2 HYDROSTATIC DRIVE SYSTEM
  • HYDROSTATIC DRIVE CIRCUIT
    • 2.1.1 Specifications
    • 2.1.2 General information
    • 2.1.3 Control functions
  • HYDROSTATIC PUMPS
    • 2.2.1 Specifications
    • 2.2.2 General information
    • 2.2.3 Pump removal
    • 2.2.4 Pump replacement
    • 2.2.5 Pump disassembly
    • 2.2.6 Pump inspection
    • 2.2.7 Pump assembly
    • 2.2.8 Charge pump removal
    • 2.2.9 Camplate seal replacement
    • 2.2.10 Rear pump shaft seal replacement
  • TORQUE MOTOR
    • 2.3.1 Specifications
    • 2.3.2 General information
    • 2.3.3 Motor removal
    • 2.3.4 Motor replacement
    • 2.3.5 Motor disassembly
    • 2.3.6 Motor inspection
    • 2.3.7 Motor assembly
  • 2.4 TROUBLE SHOOTING HYDROSTATIC DRIVE SYSTEM
• SECTION 3 FINAL DRIVE
  • FINAL DRIVE
    • 3.1.1 Specifications
    • 3.1.2 Maintenance schedule
  • LUBRICATION
    • 3.2.1 Oil level check
    • 3.2.2 Draining lubricating oil
    • 3.2.3 Adding oil
  • DRIVE CHAIN
    • 3.3.1 Chain removal
    • 3.3.2 Chain inspection
    • 3.3.3 Chain adjustment
  • AXLE ASSEMBLY
    • 3.4.1 Axle bearing and preload check
    • 3.4.2 Axle removal
    • 3.4.3 Axle inspection
    • 3.4.4 Axle installation
  • DRIVE MOTOR SPROCKET
    • 3.5.1 Sprocket removal
    • 3.5.2 Sprocket installation
  • 3.6 TROUBLE SHOOTING
• SECTION 4 CONTROLS
  • STEERING
    • 4.1.1 Operation
    • 4.1.2 Neutral adjustment
    • 4.1.3 Neutral detent adjustment
  • FOOT PEDALS
    • 4.2.1 Operation
    • 4.2.2 Pedal lock adjustment
    • 4.2.3 Foot pedal and lock removal
    • 4.2.4 Foot pedal and lock installation
    • 4.2.5 Safety start switch
  • SEAT BAR
    • 4.3.1 Operation
    • 4.3.2 Adjustment
  • THROTTLE & STOP CONTROL
    • 4.4.1 Operation
    • 4.4.2 Adjustment
  • PARKING BRAKE
    • 4.5.1 Operation
    • 4.5.2 Adjustment
• SECTION 5 ELECTRICAL
  • WIRING
    • 5.1.1 Wiring diagram
    • 5.1.2 Specifications
  • INSTRUMENTATION
    • 5.2.1 Alternator light
    • 5.2.2 Hydraulic oil temperature light
    • 5.2.3 Engine warning light
    • 5.2.4 Hour meter
    • 5.2.5 Glow plugs and indicator
    • 5.2.6 Light switch
    • 5.2.7 Key switch
    • 5.2.8 Over-ride starting switch
  • BATTERY
    • 5.3.1 Operation
    • 5.3.2 Removal and inspection
    • 5.3.3 Testing and maintenance
    • 5.3.4 Jump starting
  • STARTING SYSTEM
    • 5.4.1 Starter operation
    • 5.4.2 Starter removal
    • 5.4.3 Starter disassembly
    • 5.4.4 Starter inspection and testing
    • 5.4.5 Starter assembly and adjustments
    • 5.4.6 Safety start switch
    • 5.4.7 Circuit breaker
  • CHARGING SYSTEM
    • 5.5.1 Operation
    • 5.5.2 Preliminary tests
    • 5.5.3 Alternator removal
    • 5.5.4 Alternator disassembly
    • 5.5.5 Alternator inspection and testing
    • 5.5.6 Alternator assembly and installation
  • 5.6 TROUBLE SHOOTING
• SECTION 6 MAIN FRAME
  • QUICK-TACH ASSEMBLY
    • 6.1.1 Operation
    • 6.1.2 Preventative maintenance
    • 6.1.3 Removal
    • 6.1.4 Installation
  • BOOM ARMS
    • 6.2.1 Removal
    • 6.2.2 Installation
  • OPERATOR GUARD
    • 6.3.1 Removal
    • 6.3.2 Installation
  • REAR DOOR
    • 6.4.1 Removal
    • 6.4.2 Installation and adjustment
• SECTION 7 ENGINE
  • ENGINE REMOVAL
    • 7.1.1 Operation and lubrication system
    • 7.1.2 Removal
    • 7.1.3 Installation
  • ENGINE OVERHAUL
    • 7.2.1 Cylinder Head - Removal
    • 7.2.2 Inspection & repair
    • 7.2.3 Installation
    • 7.2.4 Timing Gears, Cover & Oil Pump - Removal
    • 7.2.5 Inspection & repair
    • 7.2.6 Installation
    • 7.2.7 Connecting Rods & Pistons - Removal
    • 7.2.8 Inspection & repair
    • 7.2.9 Installation
    • 7.2.10 Flywheel - Removal
    • 7.2.11 Inspection & repair
    • 7.2.12 Installation
    • 7.2.13 Crankshaft - Removal
    • 7.2.14 Inspection & repair
    • 7.2.15 Installation
    • 7.2.16 Camshaft - Removal
    • 7.2.17 Inspection & repair
    • 7.2.18 Installation
  • COOLING SYSTEM
    • 7.3.1 Description & operation
    • 7.3.2 Radiator - Removal
    • 7.3.3 Inspection & repair
    • 7.3.4 Installation
    • 7.3.5 Water Pump and Thermostat - Removal
    • 7.3.6 Inspection & repair
    • 7.3.7 Installation
    • 7.3.8 Water Pump and Thermostat - Installation
  • FUEL SYSTEM
    • 7.4.1 Injection Pump - Description and operation
    • 7.4.2 - Removal
    • 7.4.3 - Installation
    • 7.4.4 - Timing and Governor Adjustment
    • 7.4.5 - Bleeding the fuel system
    • 7.4.6 Injectors - Description and operation
    • 7.4.7 - Removal
    • 7.4.8 - Inspection and repair
    • 7.4.9 - Installation
  • TROUBLE SHOOTING, SPECIFICATIONS, SPECIAL TOOLS
    • 7.5.1 Trouble shooting
    • 7.5.2 Specifications
    • 7.5.3 Special tools
    • 7.5.4 Torque specifications
• SECTION 8 MAINTENANCE / SPECIFICATIONS
  • 8.1 Preventive Maintenance Schedule / Lubrication Chart
  • 8.2 50 Hour Service Check
  • 8.3 Specifications
  • 8.4 Torque Specifications
  • 8.5 Decals

Foreword
This repair manual provides information for the proper servicing and overhaul of Ford Model CL25 compact loaders and is an essential publication for all service personnel carrying out repairs and maintenance procedures. This manual covers units produced in 11/82 and later. Special service instructions are identified by loader serial number or applicable production dates throughout the text. The manual is divided into 8 sections, each divided into subsections. Each subsection contains information on general operating principles, detailed inspection and overhaul and, where applicable, trouble shooting, special tools and specifications.