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Ford CL35, CL45, CL-35, CL-45 Compact Loader Repair Manual 40003510 (SE4309) English
Ford CL35, CL45, CL-35, CL-45 Compact Loader Repair Manual 40003510 (SE4309) English
Brands: Ford / Ford New Holland / New Holland Construction
Equipment Type: Compact Loader
Manuals Type: Repair Manual
Machine Model & Serial Number: CL35, CL45, CL-35, CL-45
Region: N/R
Book Code: 40003510 (SE4309)
Issued: Printed in U.S.A.
Language: English
Pages: 306
File Format: Portable Document Format (PDF)
Remark: Covers units produced in 11/82 and later. Includes complete engine overhaul procedures for Shibaura H843 (CL35) and Shibaura LEP-854A-3 (CL45).
Table of contents
- SECTION 1 HYDRAULICS
- 1.1 HYDRAULIC CIRCUIT
- 1.1.1 Specifications
- 1.1.2 General Information
- 1.1.3 Control Functions
- 1.1.4 Maintenance Schedule
- 1.2 GEAR PUMP
- 1.2.1 Specifications
- 1.2.2 General Information
- 1.2.3 Testing, Hydraulic Pump Flow
- 1.2.4 Removal, Replacement
- 1.2.5 Disassembly and Inspection
- 1.2.6 Start-up After Repair
- 1.3 CONTROL VALVE
- 1.3.1 Specifications
- 1.3.2 General Information
- 1.3.3 Testing and Adjusting Relief Valve
- 1.3.4 Removal, Replacement
- 1.3.5 Disassembly and Inspection
- 1.3.6 Spool Seal Replacement
- 1.4 HYDRAULIC CYLINDERS
- 1.4.1 Specifications
- 1.4.2 General Information
- 1.4.3 Testing, Piston Seals
- 1.4.4 Cylinder Removal
- 1.4.5 Cylinder Disassembly and Inspection
- 1.5 OIL FILTER
- 1.5.1 Specifications
- 1.5.2 General Information
- 1.5.3 Filter Replacement
- 1.6 OIL COOLER
- 1.6.1 Specifications
- 1.6.2 General Information
- 1.6.3 Cooler Service
- 1.7 OIL RESERVOIR
- 1.7.1 Specifications
- 1.7.2 General Information
- 1.7.3 Checking and Adding Oil
- 1.7.4 Filter Replacement
- 1.8 TROUBLE SHOOTING HYDRAULIC SYSTEM
- 1.1 HYDRAULIC CIRCUIT
- SECTION 2 HYDROSTATIC DRIVE SYSTEM
- 2.1 HYDROSTATIC DRIVE CIRCUIT
- 2.1.1 Specifications
- 2.1.2 General Information
- 2.1.3 Control Functions
- 2.2 HYDROSTATIC PUMPS
- 2.2.1 Specifications
- 2.2.2 General Information
- 2.2.3 Pump, Removal
- 2.2.4 Pump, Replacement
- 2.2.5 Pump, Disassembly
- 2.2.6 Pump, Inspection
- 2.2.7 Pump, Reassembly
- 2.2.8 Charge Pump, Removal
- 2.2.9 Cam Plate, Seal Replacement
- 2.2.10 Rear Pump Shaft Seal, Replacement
- 2.3 TORQUE MOTORS
- 2.3.1 Specifications
- 2.3.2 General Information
- 2.3.3 Motor, Removal
- 2.3.4 Motor, Replacement
- 2.3.5 Motor, Disassembly CL35
- 2.3.6 Motor, Disassembly CL45
- 2.3.7 Motor, Inspection
- 2.3.8 Motor, Reassembly CL35
- 2.3.9 Motor, Reassembly CL45
- 2.4 TROUBLE SHOOTING HYDROSTATIC DRIVE SYSTEM
- 2.1 HYDROSTATIC DRIVE CIRCUIT
- SECTION 3 FINAL DRIVE
- 3.1 FINAL DRIVE
- 3.1.1 Specifications
- 3.1.2 Maintenance Schedule
- 3.2 LUBRICATION
- 3.2.1 Oil Level Check
- 3.2.2 Draining Lubricating Oil
- 3.2.3 Adding Oil
- 3.3 DRIVE CHAIN
- 3.3.1 Chain Adjustment
- 3.3.2 Chain Removal
- 3.3.3 Chain Installation
- 3.3.4 Tightener Removal
- 3.3.5 Tightener Installation
- 3.4 AXLE ASSEMBLY
- 3.4.1 Axle Removal
- 3.4.2 Axle Installation
- 3.4.3 Axle Stud Replacement
- 3.5 DRIVE MOTOR SPROCKET
- 3.5.1 Sprocket Removal
- 3.5.2 Sprocket Installation
- 3.6 TROUBLE SHOOTING
- 3.1 FINAL DRIVE
- SECTION 4 CONTROLS
- 4.1 STEERING
- 4.1.1 Operation
- 4.1.2 Neutral Adjustment
- 4.1.3 Neutral Lock Adjustment
- 4.1.4 Travel Adjustment
- 4.2 FOOT PEDALS
- 4.2.1 Operation
- 4.2.2 Angle Adjustment (S/N YG00001-YG00849)
- 4.2.3 Pedal Lock Adjustment (S/N YG00850-)
- 4.2.4 Pedal Shield Adjustment (S/N YG00001-YG00849)
- 4.2.5 Pedals, Removal (S/N YG00001-YG00849)
- 4.2.6 Pedals & Lock, Removal (S/N YG00850-)
- 4.2.7 Safety Start Switch Adjustment (S/N YG00001-YG00849)
- 4.3 SEAT BAR
- 4.3.1 Operation
- 4.3.2 Adjustment (S/N YG00001-YG00849)
- 4.3.3 Adjustment (S/N YG00850-)
- 4.4 THROTTLE & STOP CONTROL
- 4.4.1 Operation
- 4.4.2 Adjustment
- 4.5 PARKING BRAKE
- 4.5.1 Operation
- 4.5.2 Adjustment
- 4.5.3 Removal
- 4.5.4 Installation
- 4.5.5 Pad Replacement
- 4.6 TROUBLE SHOOTING
- 4.6.1 Control Levers
- 4.6.2 Foot Pedals
- 4.6.3 Seat Bar
- 4.6.4 Throttle & Stop Control
- 4.6.5 Parking Brake
- 4.1 STEERING
- SECTION 5 ELECTRICAL
- 5.1 WIRING
- 5.1.1 Wiring Diagram
- 5.1.2 Specifications
- 5.2 INSTRUMENTATION
- 5.2.1 Fuel Gauge
- 5.2.2 Alternator Light
- 5.2.3 Hydraulic Oil Temp. Light
- 5.2.4 Engine Warning Light (Hi Temp. - Low Pressure)
- 5.2.5 Hour Meter
- 5.2.6 Glow Plugs and Indicator
- 5.2.7 Light Switch
- 5.2.8 Key Switch
- 5.2.9 Over-ride Starting Switch
- 5.3 BATTERY
- 5.3.1 Operation
- 5.3.2 Removal and Inspection
- 5.3.3 Testing and Maintenance
- 5.3.4 Jump Starting
- 5.4 STARTING SYSTEM
- 5.4.1 Starter Operation
- 5.4.2 Starter Removal
- 5.4.3 Starter Disassembly
- 5.4.4 Starter Inspection and Testing
- 5.4.5 Starter Assembly and Adjustments
- 5.4.6 Safety Start Switch
- 5.4.7 Circuit Breaker
- 5.5 CHARGING SYSTEM
- 5.5.1 Operation
- 5.5.2 Preliminary Tests
- 5.5.3 Alternator Removal
- 5.5.4 Alternator Disassembly
- 5.5.5 Alternator Inspection and Testing
- 5.5.6 Alternator Assembly and Installation
- 5.6 TROUBLE SHOOTING
- 5.1 WIRING
- SECTION 6 MAIN FRAME
- 6.1 QUICK-TACH ASSEMBLY
- 6.1.1 Operation
- 6.1.2 Preventative Maintenance
- 6.1.3 Removal
- 6.1.4 Disassembly
- 6.1.5 Assembly
- 6.1.6 Installation
- 6.2 BOOM ARMS
- 6.2.1 Removal
- 6.2.2 Installation
- 6.3 OPERATOR GUARD
- 6.3.1 Removal
- 6.3.2 Installation
- 6.4 REAR DOOR
- 6.4.1 Removal
- 6.4.2 Installation and Adjustment
- 6.1 QUICK-TACH ASSEMBLY
- SECTION 7 ENGINE
- 7.1 ENGINE REMOVAL
- 7.1.1 Operation and Lubrication System
- 7.1.2 Removal
- 7.1.3 Installation
- 7.2 ENGINE OVERHAUL
- 7.2.1 Cylinder Head - Removal
- 7.2.2 Inspection & Repair
- 7.2.3 Installation
- 7.2.4 Timing Gears & Cover - Removal
- 7.2.5 Inspection & Repair
- 7.2.6 Installation
- 7.2.7 Oil Pump - Removal
- 7.2.8 Inspection & Repair
- 7.2.9 Installation
- 7.2.10 Connecting Rods & Pistons - Removal
- 7.2.11 Inspection & Repair
- 7.2.12 Installation
- 7.2.13 Flywheel - Removal
- 7.2.14 Inspection & Repair
- 7.2.15 Installation
- 7.2.16 Crankshaft - Removal
- 7.2.17 Inspection & Repair
- 7.2.18 Installation
- 7.2.19 Camshaft - Removal
- 7.2.20 Inspection & Repair
- 7.2.21 Installation
- 7.3 COOLING SYSTEM
- 7.3.1 Description & Operation
- 7.3.2 Radiator - Removal
- 7.3.3 Inspection & Repair
- 7.3.4 Installation
- 7.3.5 Thermostat - Removal
- 7.3.6 Inspection & Repair
- 7.3.7 Installation
- 7.3.8 Water Pump - Removal
- 7.3.9 Inspection & Repair
- 7.3.10 Installation
- 7.4 FUEL SYSTEM
- 7.4.1 Injection Pump - Description and Operation
- 7.4.2 Removal
- 7.4.3 Installation
- 7.4.4 Timing
- 7.4.5 Injectors - Description and Operation
- 7.4.6 Removal
- 7.4.7 Inspection and Repair
- 7.4.8 Installation
- 7.5 TROUBLE SHOOTING, SPECIFICATIONS, SPECIAL TOOLS
- 7.5.1 Trouble Shooting
- 7.5.2 Specifications
- 7.5.3 Special Tools
- 7.5.4 Torque Specifications
- 7.1 ENGINE REMOVAL
- SECTION 8 MAINTENANCE / SPECIFICATIONS
- 8.1 Preventive Maintenance Schedule
- 8.2 50 Hour Service Check
- 8.3 Specifications
- 8.4 Torque Specifications
- 8.5 Decals
Foreword
This repair manual provides information for the proper servicing and overhaul of Ford Model CL35 and CL45 Compact Loaders and is an essential publication for all service personnel carrying out repairs and maintenance procedures. This manual covers units produced in 11/82 and later. Special service instructions are identified by loader serial number or applicable production dates throughout the text. The manual is divided into 8 sections, each divided into subsections. Each subsection contains information on general operating principles, detailed inspection and overhaul and, where applicable, trouble shooting, special tools and specifications. The material contained in this manual was correct at the time of going to print but Ford policy is one of continuous improvement and the right to change prices, specifications, equipment or design at anytime without notice is reserved.
1 file (47.5MB)
