Ford New Holland 455 (BTW 1987-1988) Tractor Loader Backhoe Repair Manual 40045510 (SE4600) English

Brands: Ford / Ford New Holland / New Holland Construction

Equipment Type: Tractor Loader Backhoe

Manuals Type: Repair Manual

Machine Model & Serial Number: 455 455 (BTW 1987-1988)

Region: N/R

Book Code: 40045510 (SE4600)

Issued: Printed in U.S.A. September, 1988

Language: English

Pages: 522

File Format: Portable Document Format (PDF)

Remark: Massive complete repair manual. Includes comprehensive Engine Overhaul procedures for the 3-Cylinder 201 CID Diesel Engine, 6x4 Manual Reversing Transmission, 4x4 Power Reversing Synchromesh Transmission, and 4WD Front Axle.

Table of contents

• PART 1 - ENGINE SYSTEMS
  • Chapter 1 ENGINES
    • A. Description and Operation
    • B. Diesel Engine Overhaul
      • Cylinder Head, Valves and Related Parts
      • Engine Front Cover and Timing Gears
      • Oil Pan and Oil Pump
      • Connecting Rods, Bearings, Pistons, Rings and Cylinder Block
      • Main Bearings, Flywheel and Crankshaft
      • Camshaft
  • Chapter 2 COOLING SYSTEM
    • A. Description and Operation
    • B. Cooling System Overhaul (Radiator, Thermostat, Water Pump)
  • Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
• PART 2 - FUEL SYSTEMS
  • Chapter 1 FUEL SYSTEM - DIESEL
    • A. Description, Operation and Overhaul (Distributor Type Pump)
    • B. Adjustments, Pump Timing, Removal, Installation and Bleeding
    • C. Fuel Tank, Thermostart and Throttle Linkage
  • Chapter 2 INJECTORS
    • A. Description and Operation
    • B. Overhaul (Removal, Inspection, Assembly, Testing)
  • Chapter 3 AIR CLEANER
  • Chapter 4 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
• PART 3 - ELECTRICAL SYSTEM
  • Chapter 1 WIRING, LIGHTS AND CONTROLS
    • A. Description and Operation
    • B. Overhaul
  • Chapter 2 BATTERY
    • A. Description and Operation
    • B. Maintenance and Tests
  • Chapter 3 STARTING MOTOR
    • A. Description and Operation
    • B. Overhaul
  • Chapter 4 CHARGING SYSTEM - ALTERNATOR WITH INTEGRAL REGULATOR
    • A. Description and Operation
    • B. Service Precautions, Preliminary Checks and Component Tests
    • C. Alternator Overhaul
  • Chapter 5 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
• PART 4 - CLUTCH
  • Chapter 1 CLUTCH OVERHAUL
    • A. Description and Operation
    • B. Linkage (Free Travel) Adjustment
    • C. Removal and Installation
    • D. Pressure Plate and Cover Overhaul
  • Chapter 2 SERVICING CLUTCH ASSOCIATED COMPONENTS
    • A. Pilot Bearing
    • B. Release Bearing
    • C. Release Shaft
    • D. Pedal and Linkage
  • Chapter 3 SPECIFICATIONS AND SPECIAL TOOLS
• PART 5 - TRANSMISSION SYSTEMS
  • Chapter 1 6 X 4 MANUAL REVERSING TRANSMISSION
    • A. Description and Operation
    • B. Introduction to Overhauling
    • C. Gearshift Cover Overhaul
    • D. Front End Overhaul
    • E. Rear End Overhaul
    • F. Complete Overhaul
    • G. Component Overhaul
  • Chapter 2 4 X 4 TORQUE CONVERTER DRIVE SYNCHROMESH TRANSMISSION
    • A. Description and Operation
    • B. Introduction to Overhauling
    • C. Gearshift Cover Overhaul
    • D. Front End Overhaul
    • E. Rear End Overhaul
    • F. Complete Transmission Overhaul
    • G. Component Overhaul (Torque Converter, Pump, Modulator, Distributor, Dump Valve)
  • Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
• PART 6 - CAB
  • Chapter 1 CAB REMOVAL AND INSTALLATION
    • A. Cab Removal and Installation
    • B. Cab Heater Removal and Replacement
    • C. Specifications
• PART 7 - REAR AXLE AND BRAKES
  • Chapter 1 REAR AXLE OVERHAUL
    • A. Description and Operation
    • B. Rear Axle Shaft Assembly Overhaul
    • C. Planetary Reduction Gear and Axle Housing Overhaul
    • D. Rear Wheel Brake Assembly Overhaul
    • E. Differential and Differential Lock Assembly Overhaul
    • F. Drive Pinion Assembly Overhaul
    • G. Brake Pedal Linkage and Cross-Shaft
    • H. Differential Lock Linkage
  • Chapter 2 HANDBRAKE
    • A. Description and Operation (Twin Cable Type)
    • B. Cable Replacement
  • Chapter 3 SPECIFICATIONS AND SPECIAL TOOLS
• PART 8 - HYDRAULIC SYSTEM
  • Chapter 1 DESCRIPTION AND OPERATION
    • A. General Introduction
    • B. Structural Members
    • C. Hydraulic Cylinders
    • D. Control Valves (Loader & Backhoe)
    • E. Hydraulic Pump
    • F. Miscellaneous
  • Chapter 2 COMPONENT REMOVAL AND INSTALLATION
  • Chapter 3 COMPONENT OVERHAUL
  • Chapter 4 TROUBLE SHOOTING
  • Chapter 5 PRESSURE TESTS AND ADJUSTMENTS
  • Chapter 6 SPECIFICATIONS AND SPECIAL TOOLS
• PART 9 - STEERING SYSTEM
  • Chapter 1 HYDROSTATIC STEERING SYSTEM
    • A. Description and Operation
    • B. Overhaul
  • Chapter 2 POWER STEERING PUMP, RESERVOIR AND TUBES
    • A. Pump and Reservoir Overhaul
    • B. Tubes and Hoses
    • C. Pressure Testing
  • Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
• PART 10 - FRONT AXLE
  • Chapter 1 FRONT AXLE - TWO WHEEL DRIVE
  • Chapter 2 FRONT AXLE - FOUR WHEEL DRIVE
  • Chapter 3 TRANSFER CASE FRONT WHEEL DRIVE AXLE
  • Chapter 4 SPECIFICATIONS AND SPECIAL TOOLS
• PART 11 - WHEELS AND TIRES
  • Chapter 1 DESCRIPTION AND OPERATION
• PART 12 - SEPARATING THE UNIT
  • Chapter 1 COMPONENT REMOVAL AND INSTALLATION
    • A. Engine Removal and Installation
    • B. Transmission Removal and Installation
    • C. Rear Axle Removal and Installation
  • Chapter 2 SPECIFICATIONS AND SPECIAL TOOLS

Foreword
This manual provides information for the proper servicing and overhaul of the Ford Model 455 Tractor-Loader-Backhoe and is an essential publication for all service personnel carrying out repairs and maintenance procedures. The Manual is divided into twelve PARTS, each sub-divided into Chapters. Each Chapter contains information on general operating principles, detailed inspection and overhaul and, where applicable, trouble shooting, special tools and specifications.