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Ford 600, 700, 800, 900, 501, 601, 701, 801, 901, 1801, 2000, 4000 Tractor Service Manual 40060090

Brands: Ford / Ford New Holland / New Holland Agriculture

Equipment Type: Tractor

Manuals Type: Service Manual

Machine Model & Serial Number: 600, 700, 800, 900, 501, 601, 701, 801, 901, 1801, 2000, 4000 1954-1964 Series

Region: N/R

Book Code: 40060090 (SE8175)

Issued: Reprinted Edition

Language: English

Pages: 504

File Format: Portable Document Format (PDF)

Remark: The definitive factory service bible for the legendary Ford 1954-1964 tractor series. Nuclear Level Value: Provides exhaustive internal overhaul procedures for gasoline, diesel, and LP-Gas engines (134, 144, 172 cu. in. displacements). Features surgical disassembly and reassembly protocols for the revolutionary Select-O-Speed transmissions, 4-speed/5-speed transmissions, and Sherman Step-Up/Step-Down units. Includes complete rebuild specifications for power steering systems, hydraulic lift components, and extensive wiring and ignition schematics.


Table of contents

  • PART ONE - POWER PLANT
    • Chapter I - ENGINE
      • Engine Removal and Installation (Series 501 through 901)
      • Engine Removal and Installation (Series 1801)
      • Cylinder Head and Valves
        • Cylinder Head Removal
        • Cylinder Head Disassembly
        • Cleaning and Inspection
        • Valve Seat and Guide Repair
        • Cylinder Head Assembly and Installation
      • Oil Pan, Oil Pump, and Oil Filter
        • Removal, Inspection, and Installation
        • Oil Pump Pressure Check
        • Throw-Away Type Oil Filter Conversion
      • Connecting Rods, Bearings, Pistons, Rings, and Cylinder Block
        • Removal and Cleaning
        • Disassembly and Inspection
        • Connecting Rod Bushing Replacement and Alignment
        • Fitting Pistons and Piston Rings
        • Boring Cylinder Sleeve
      • Main Bearings, Balancer, Flywheel, and Crankshaft
        • Removal and Inspection
        • Fitting Main Bearings (Plastigage Method)
        • Flywheel Ring Gear and Clutch Pilot Bearing Replacement
        • Crankshaft Regrinding and Seal Installation
      • Engine Governor and Timing Gear Cover
      • Camshaft and Camshaft Gear
      • Engine Tune-Up and Trouble Shooting
    • Chapter II - ELECTRICAL SYSTEM
      • Battery (Light Load Test and Charging)
      • Generator and Charging Circuit (Output Test, Disassembly, Commutator Turning)
      • Starting Motor, Solenoid and Starting Circuit (Electrical Tests and Brush Replacement)
      • Lamps and Lighting Circuit
      • Manifold Heaters, Relay and Electrical Circuit (DIESEL)
    • Chapter III - IGNITION SYSTEM (Ignition Switch, Spark Plugs, Coil, Distributor Overhaul)
    • Chapter IV - FUEL AND EXHAUST SYSTEM (GASOLINE)
      • Air Cleaner Maintenance
      • Carburetor (Operation, Adjustment, Disassembly, Assembly)
      • Fuel Tank, Sediment Bowl and Lines
      • Manifold, Muffler, and Exhaust Pipe
    • Chapter V - FUEL AND EXHAUST SYSTEM (DIESEL)
      • Bleeding and Flushing the Fuel System
      • Idle and High Speed Adjustments
      • Fuel Injectors (Removal, Testing, Disassembly, Cleaning, Assembly)
      • Fuel Injection Pump (Removal, Drive Gear Servicing, Timing)
    • Chapter VI - FUEL AND EXHAUST SYSTEM (LP-GAS)
      • Handling of LP-Gas and Principles of Operation
      • Carburetors (Early and Late Models Overhaul)
      • Pressure Regulators and Vaporizer (Disassembly, Inspection, Assembly)
    • Chapter VII - COOLING SYSTEM (Radiator, Water Pump, Thermostat, Fan Belt)
  • PART TWO - CLUTCH, TRANSMISSIONS, REAR AXLE, AND POWER TAKE-OFF
    • Chapter I - CLUTCH
      • Single Clutch and Double Clutch Overhaul
      • Clutch Release Shaft Bushings and Pedal Adjustment
    • Chapter II - TRANSMISSIONS
      • Removal and Installation
      • Four Speed Transmission Overhaul
      • Five Speed Transmission Overhaul
      • Sherman Step-Up and Step-Down Transmission
      • Sherman Reversing Transmission
      • Description and Operation - Select-O-Speed Transmission
      • Maintenance and Adjustments (Traction Coupling, Band Adjustments, Control Valve)
      • Transmission Overhaul (Select-O-Speed)
        • Removal of Sub-Assemblies
        • Direct Drive Clutch Disassembly and Assembly
        • Servos Disassembly and Assembly
        • Checking P.T.O. Shaft Preload
    • Chapter III - REAR AXLE
      • General Purpose and Industrial Tractors (Axle Shaft, Axle Housing, Differential Overhaul)
      • Row Crop Tractors (Final Drive Removal, Repair, Preload Calibration)
      • Center Housing Replacement
    • Chapter IV - POWER TAKE-OFF
      • Power Take-Off Shafts (Two Speed and Single Speed Overhaul)
      • Power Take-Off Conversion Assembly
      • Belt Pulley (Removal, Disassembly, Overhaul, Preload)
  • PART THREE - STEERING, FRONT AXLE, BRAKES, WHEELS AND TIRES
    • Chapter IA - POWER STEERING (GENERAL PURPOSE TRACTORS)
      • Drag Link and Power Steering Pump (Sleeve Type) Overhaul
      • Control Valve and Steering Gear Disassembly and Repair
      • Power Cylinder Overhaul
    • Chapter IB - POWER STEERING (ROW CROP TRACTORS)
      • Power Steering Pump (Rotor Type) Disassembly, Inspection, Assembly
      • Steering Gear and Control Valve Assembly
    • Chapter IC - POWER STEERING (INDUSTRIAL TRACTORS)
      • Power Steering Pump (Roller Vane Type) Overhaul
      • Power Cylinder and Valve End Assembly
      • Actuator Housing and Control Cable
    • Chapter II - FRONT AXLE
      • General Purpose Front Axle (Standard and Heavy Duty)
      • Row Crop Front Axles, Pedestal, and Wide Adjustable Front Axle
      • Industrial Front Axle (Steering Arm, Wheel Spindle, Assembly)
    • Chapter III - BRAKES (Minor and Major Adjustments, Brake Overhaul)
    • Chapter IV - WHEELS AND TIRES (Wheel Spacing, Liquid Ballasting, Changing Tires)
  • PART FOUR - HYDRAULIC SYSTEM
    • Chapter I - OPERATING PRINCIPLES
    • Chapter II - ADJUSTMENTS, COMPONENT PARTS, TROUBLE SHOOTING
      • Hydraulic Control Adjustment (Constant Draft, Implement Position)
      • Lift Cover and Lift Cylinder Overhaul
      • Hydraulic Pump and Manifold (Vane Type and Piston Type Overhaul)
      • Pump Relief Valve and Oil Tubes
  • PART FIVE - MAINTENANCE AND LUBRICATION

Professional Surgical Insight
When rebuilding the Select-O-Speed transmission, strict attention must be paid to the band adjustments. Always adjust Band 1 with the engine off to prevent lock-up and potential destruction of the planetary gear set. For the diesel fuel systems, absolute cleanliness is mandatory; always cap injector lines immediately upon removal to prevent microscopic debris from entering the high-pressure circuits. When overhauling the hydraulic lift cylinder, the back-up seal must be placed toward the open end of the piston, mating the roughened side with the O-ring. Always check the main bearing clearances using the Plastigage method to ensure precise tolerance matching, especially when combining red and blue color-coded bearing liners.

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