Ford New Holland FW-20, FW-30, FW-40, FW-60, FW20, FW30, FW40, FW60 Tractor Service Manual 40003040

Brands: Ford / Ford New Holland / New Holland Agriculture

Equipment Type: Tractor

Manuals Type: Service Manual

Machine Model & Serial Number: FW-20, FW-30, FW-40, FW-60, FW20, FW30, FW40, FW60

Region: N/R

Book Code: 40003040 (SE3920)

Issued: Printed in U.S.A.

Language: English

Pages: 428

File Format: Portable Document Format (PDF)

Remark: Covers Power Train, Hydraulics, Steering, and Electrical Systems. Does NOT include internal Engine overhaul procedures.

Table of contents

• PART ONE - CLUTCH
  • Parts Identification
  • Operation and Maintenance
  • Clutch Adjustment
  • Torque Limiting Clutch Brake Installation
  • Removal and Disassembly
  • Inspection
  • Reassembly
  • Alignment
  • Installation
  • Lubricants
  • Specifications
  • Troubleshooting
• PART TWO - TRANSMISSION
  • GENERAL INFORMATION
  • SHIFTER HOUSING
    • Removal and Disassembly
    • Assembly of Shifter Housing
  • GEARS AND CASE
    • Clutch and Housing and P.T.O. Covers Disassembly
    • Mainshaft Disassembly
    • Countershaft Disassembly
    • Disassembly of Drive Gear Sub-Assembly
    • Pressing Gear on Countershaft
    • Assembly of Drive Gear
    • Installing Countershafts & Reverse Idler Gears
    • Installing Mainshaft Sub-Assembly
    • Timing
    • Final Assembly of Countershafts
    • Installation of Clutch Housing
  • SPECIAL TOOLS
  • TROUBLE SHOOTING
    • Noisy Operation
    • Noise in Gear
    • Noise in Neutral
    • Oil Leaks
    • Walking or Jumping out of Gear
    • Hard Shifting
    • Sticking in Gear
    • Bearing Failures
• PART THREE - TWO SPEED TRANSFER CASE
  • GENERAL INFORMATION
    • Identification
    • Operating Principles
    • Power Flow
    • Lubrication System
  • REMOVAL PROCEDURES
  • DISASSEMBLY PROCEDURES
    • General Information
    • Disassembly
    • Cleaning Operations
  • INSPECTION PROCEDURES
    • Visual Inspection
    • Reusable Parts
    • Failure Analysis
    • Non-reusable Parts
  • REASSEMBLY PROCEDURES
    • Torque Values
    • Reassembly
  • TESTING AND ADJUSTING
    • Adjustment of the Detent Block
    • Bearing Clearance
  • INSTALLATION PROCEDURES
  • TROUBLE SHOOTING AND DIAGNOSIS
• PART FOUR - AXLES
  • GENERAL INFORMATION
  • REMOVAL AND DISASSEMBLY
    • Disassembly of Wheel Hub
    • Disassembly of Differential Carrier
  • INSPECTION
    • Inspection and Failure Analysis
    • Cleaning Operations
  • TORQUE VALUES AND ADJUSTMENTS
  • REASSEMBLY
    • Reassembly of Differential Carrier
    • Reassembly of Wheel Hub
• PART FIVE - MULTI DISC BRAKES
  • GENERAL INFORMATION
  • DISCS AND ACTUATOR
    • Removal and Disassembly
    • Inspection and Repair
    • Reassembly, Installation & Adjustment
  • MASTER CYLINDER
    • Removal and Disassembly
    • Inspection
    • Reassembly and Installation
    • Testing and Adjusting
  • SLAVE CYLINDER
    • Removal and Disassembly
    • Inspection and Repair
    • Reassembly and Installation
    • Testing and Adjusting
• PART SIX - ELECTRICAL
  • Electrical Block Schematic with Four Plug Bulkhead Connectors, & Murphy Type Shutdown Switch
  • Electrical Block Schematic with Four Plug Bulkhead Connectors, & Warning Type Shutdown Module
  • Instrument Panel Circuit Installation with Four Plug Bulkhead Connectors & Warning Type Shutdown Module
  • Instrument Panel Circuit Installation with Four Plug Bulkhead Connectors, Late Production Steering Column & Murphy Type Shutdown Switch
  • Instrument Panel Circuit Installation with Single Plug Bulkhead Connectors
  • Engine and Frame Circuit Installation
• PART SEVEN - HYDROSTATIC PTO MOTOR (Model 54)
  • Introduction
  • Model Number System
  • General Number System
  • O-Ring Specifications
  • Exploded View
  • Part Description
  • Removal Procedures
  • Shaft Seal Disassembly and Reassembly
  • Valve Block Disassembly and Reassembly
  • End Cover Disassembly
  • Rotating Group Disassembly
  • Cylinder Barrel Disassembly and Reassembly
  • Shaft & Bearing Cone Disassembly and Reassembly
  • Fixed Motor Housing Disassembly and Reassembly
  • Rotating Group Reassembly
  • End Cover Shaft Bearing Cone Reassembly
  • Bearing Plate Reassembly
  • End Cover Reassembly
  • Shaft Seal Reassembly
  • Install Valve Block Reassembly
  • Torque Specifications
  • Installation Procedures
  • Cutaway View of Motor
• PART EIGHT - HYDROSTATIC PUMP (Model 54 & 76)
  • Introduction
  • Model Number System
  • General Number System
  • O-Ring Specifications
  • Exploded View
  • Part Description
  • PTO Pump Removal Procedures
  • Control Valve Disassembly
  • Shaft Seal Disassembly and Reassembly
  • Charge Pump Disassembly
  • Check Valves Disassembly
  • End Cover Disassembly
  • Rotating Group Disassembly
  • Cylinder Barrel Disassembly and Reassembly
  • Mounting Flange Disassembly
  • Shaft Bearing Cup Disassembly and Reassembly
  • Shaft & Bearing Cone Disassembly and Reassembly
  • Servo Sleeve Disassembly
  • Trunnion Disassembly and Reassembly
  • Swash Plate & Servo Piston Disassembly
  • Servo Piston Disassembly
  • Swash Plate Disassembly and Reassembly
  • Swash Plate & Servo Piston Reassembly
  • Measure Breakaway Force
  • Servo Sleeves Reassembly
  • Shaft End Reassembly
  • Rotating Group Reassembly
  • End Cover Shaft Bearing Cone Reassembly
  • Bearing Plate Reassembly
  • End Cover Reassembly
  • Check Valves Reassembly
  • Charge Pump Reassembly
  • Shaft Seal Reassembly
  • Control Valve Inspection
  • Control Valve Reassembly
  • PTO Pump Installation Procedures
  • PTO Pump Start-Up Procedures
  • Critical Torque Specs
  • Cutaway View of Pump
• PART NINE - HYDRAULICS
  • Section I. System Principles and Diagnosis
    • General Information
    • System Maintenance
    • System Principles and Diagnosis
    • Operation of the Priority Valve
    • Operation of the Steering Valve
    • Operation of the Steering System
    • Operation of the Flow Regulator
    • Operation of the Main Relief Valve
    • Operation of the Implement Control Valve
    • Basic Operation of Filters, Pumps & Vent Valves
    • Cooling Circuit, Accessory Hyd. Circuits
    • Laser Control Systems
  • Section II. Troubleshooting, Testing and Adjusting
    • Specifications
    • Troubleshooting Practices
    • Safety
    • Evaluation of the Implement Circuit
    • Testing Pump Performance
    • Testing & Adjusting the Main Relief Valve
    • Testing the Priority & Steering Valve Performance
    • Testing the Flow Regulator
    • Testing & Adjusting the Implement Valve Detent Release Pressure
    • Testing & Adjusting the Secondary Relief Valve
    • Decontaminating the System
    • Accessory Circuits
    • Troubleshooting Guide
  • Section III. Major Inspection and Failure Analysis
    • General Information
    • Pump Characteristics & Failure Analysis
    • Steering Valve Inspection & Analysis
• PART TEN - MULTI-FUNCTION STEERING COLUMN
  • General Information
  • Specifications
  • Removal Procedures
  • Disassembly Procedures
  • Inspection
  • Reassembly Procedures
  • Installation Procedures

Foreword
This manual provides instructions for the proper servicing and overhaul of Ford FW-20, FW-30, FW-40, and FW-60 Tractors. Detailed information is provided on the clutch, transmission, two-speed transfer case, axles, multi-disc brakes, electrical system, hydrostatic PTO motor and pump, hydraulics, and multi-function steering column. This manual is an essential publication for all service personnel carrying out repairs and maintenance procedures on these heavy-duty 4-Wheel Drive tractors.