Perkins/Sperry New Holland 6.3544, 6.3724, T6.3544 6 Cylinder Diesel Engine Workshop Manual 40542101

Brands: Perkins / Sperry New Holland / New Holland Agriculture

Equipment Type: Diesel Engines

Manuals Type: Workshop Manual

Machine Model & Serial Number: 6.3544, 6.3724, T6.3544 (6.354.4, T6.354.4, 6.372.4) (Sperry New Holland Specific Applications)

Region: N/R

Book Code: 40542101 (601SER01821146)

Issued: 1982 Perkins Engines Limited

Language: English

Pages: 122

File Format: Portable Document Format (PDF)

Remark: The definitive 122-page Perkins factory workshop manual for the 6.354.4, T6.354.4, and 6.372.4 series diesel engines. Highly Valuable: This manual provides exhaustive internal engine overhaul procedures. It covers the complete reconstruction of the cylinder block, dry liners, crankshaft, and piston assemblies. Includes specific technical data for naturally aspirated and turbocharged (T) variants, alongside detailed reconditioning instructions for T-04B and 3LD turbochargers.

Table of contents

• SECTION A: GENERAL INFORMATION
  • Engine Identification and Numbering System
  • Safety Precautions and General Engine Views
• SECTION B: DATA AND DIMENSIONS
  • Detailed Engineering Specifications (Bore, Stroke, Compression Ratio)
  • Recommended Fastener Torque Tensions (Cylinder Head, Main Bearings, Rods)
• SECTION E: CYLINDER HEAD
  • Removal, Cleaning, and Inspection of Cylinder Head
  • Valve Guide Removal and Installation Procedures
  • Valve Seat Insert Fitting and Refacing
  • Valve Overhaul (Refacing, Testing Springs, Assembly)
  • Valve Lash (Clearance) Adjustment Sequence
• SECTION F: PISTONS AND CONNECTING RODS
  • Removal, Inspection, and Reassembly of Pistons and Rings
  • Piston Ring Groove and End Gap Measurements
  • Connecting Rod Alignment and Bushing Replacement
  • Fitting Pistons to Liners and Rods
• SECTION G: CYLINDER BLOCK AND LINERS
  • Inspection of Block Deck Surface
  • Cylinder Liner Replacement (Dry Liners)
• SECTION H: CRANKSHAFT AND MAIN BEARINGS
  • Crankshaft Crack Detection, Inspection, and Regrinding Specifications
  • Main Bearing Fitting and Shell Clearance Verification
  • Rear Oil Seal Replacement (Rope and Lip Type)
  • Crankshaft End Play Shimming
• SECTION J: TIMING CASE AND DRIVE
  • Timing Case Removal and Front Oil Seal Replacement
  • Timing Gear Alignment, Backlash, and Hub Replacement
  • Idler Gear and Camshaft Gear Servicing
• SECTION K: FUEL SYSTEM AND TIMING
  • Fuel Injection Pump Static Timing and Position Checking
  • Dismantling and Re-assembly of the Fuel Pump Drive
  • Fuel Injector Testing (Opening Pressure, Spray Pattern, Seat Leakage)
  • Low and High-Pressure Fuel System Bleeding
• SECTION L: LUBRICATION SYSTEM
  • Oil Pump Dismantling, Inspection, and Re-assembly
  • Oil Pressure Relief Valve Removal and Adjustment
  • Oil Cooler Maintenance and Pressure Testing
• SECTION M: COOLING SYSTEM
  • Water Pump Overhaul (Shaft, Bearing, and Seal Replacement)
  • Thermostat Performance Testing and Replacement
  • Fan Drive and Belt Tensioning Adjustments
• SECTION N: FLYWHEEL AND HOUSING
  • Flywheel Alignment, Machining, and Ring Gear Replacement
• SECTION P: ELECTRICAL SYSTEM
  • Alternator and Starter Motor Testing and Maintenance
• SECTION Q: ASPIRATION SYSTEM (TURBOCHARGER)
  • Turbocharger T-04B and 3LD Fault Diagnosis
  • Turbocharger Dismantling, Cleaning, and Detailed Inspection
  • Reconditioning and Core Replacement Procedures
  • Turbocharger Installation Check List and Pre-start Lubrication
• APPENDIX: APPROVED SERVICE TOOLS
• INDEX (Detailed Subject Locator for 6.354.4 Series)

Foreword
This workshop manual is written for world wide use and contains the latest service information for Perkins 6.354.4 series engines. In territories where legal requirements govern smoke emission, noise, and safety factors, it is essential that all instructions and data are applied so that the engine remains in compliance after repair. Always ensure accurate static timing of the fuel injection pump and correct shimming of the crankshaft to maintain the engine's operational integrity.