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Versatile 500 1977-1979 4WD Tractor Service Manual 40050010 English
Brands: Versatile / Ford New Holland / New Holland Agriculture
Equipment Type: Tractor
Manuals Type: Service Manual
Machine Model & Serial Number: 500
Region: N/R
Book Code: 40050010 (PU4013)
Issued: Printed in U.S.A. April, 1980
Language: English
Pages: 458
File Format: Portable Document Format (PDF)
Remark: Covers Drive Train, Hydraulics, Electrical, and Structures. For internal Engine overhaul, refer to the separate Cummins Operation and Maintenance Manual.
Table of contents
- SECTION 1: SERVICING
- 1 INTRODUCTION
- 2 TOWING/TRANSPORTING
- 3 HOISTS AND JACKS
- 4 SPECIFICATIONS AND CAPACITIES
- 5 FUELS, FLUIDS AND LUBRICANTS
- 6 LUBRICATION
- 7 BELTS AND FILTERS
- 8 STORAGE
- 9 TROUBLESHOOTING
- SECTION 2: ENGINE SYSTEMS
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- General
- Engine
- Fuel System
- Cooling System
- Air Intake/Exhaust System
- Oil Filters
- Cold-Starting Aid System
- 3 TROUBLESHOOTING
- Fuel System
- Cooling System
- Air Intake/Exhaust System
- Engine Lubrication System
- Cold Start System
- 4 INSPECTION/CHECK
- Fuel System
- Engine Cooling System
- Air Intake/Exhaust System
- Engine Lubrication System
- Cold-Starting Aid
- 5 MAINTENANCE
- Removal and Installation of Fuel Hoses
- Removal and Installation of Fuel Tanks
- Removal and Installation of Tank Fuel/Gauge Sender
- Removal and Installation of Surge Tank
- Removal and Installation of Engine Coolant Radiator
- Replacement of Engine Coolant Hoses
- Reverse-Flow Flushing of Engine Cooling System
- Removal and Installation of Engine Air Cleaner
- Removal and Installation of Muffler
- Removal and Installation of Oil Bypass Filter
- Removal and Installation of Cold-Start Cylinder
- Removal and Installation of Alternator
- Removal and Installation of Starter
- 6 ENGINE REMOVAL AND INSTALLATION
- SECTION 3: DRIVE TRAIN
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- 3 TRANSMISSION
- Description and Operation
- Troubleshooting
- Removal and Installation
- Transmission Overhaul (Disassembly, Inspection, Assembly, Shaft End Play Adjustments, Control Valves)
- 4 CLUTCHES
- Description and Operation (Master Clutch, PTO Clutch, Control Valve)
- Troubleshooting
- Overhaul
- 5 AXLE ASSEMBLIES
- Description and Operation (Planetaries, Differential, No-Spin Unit)
- Removal and Disassembly
- Inspection and Troubleshooting
- Overhaul
- Assembly and Installation
- 6 DRIVELINES AND STEADY BEARINGS
- Description and Operation
- Removal and Disassembly
- Inspection and Troubleshooting
- Assembly and Installation
- 7 PTO DROPBOX
- Description and Operation
- Removal and Disassembly
- Assembly and Installation
- 8 SPECIFICATIONS
- 9 SPECIAL TOOLS
- SECTION 4: CONTROLS
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- Operator's Controls and Instruments
- Linkages
- 3 MAINTENANCE
- Throttle Adjustment
- Clutch Linkage Adjustments
- Transmission Brake
- Transmission Linkage Adjustments
- PTO Clutch Linkage
- Implement Control Valve Linkage Adjustment
- Replacement of Parkbrake Pads
- Parkbrake Adjustment
- Replacement of Road Brake Pads
- Removal and Installation of Road Brake Master Cylinder
- Bleeding of Brake System
- Removal and Installation of Road Brake Caliper
- Removal and Installation of Brake Disc
- Removal and Installation of Steering Column
- 4 OVERHAUL
- Overhaul of Road Brake Master Cylinder
- Overhaul of Road Brake Caliper
- Disassembly and Assembly of Brake Caliper
- SECTION 5: HYDRAULIC SYSTEM
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- Steering System
- Steering Control Valve
- Implement Control Valve
- Three-Point Hitch (Option)
- 3 TROUBLESHOOTING
- 4 MAINTENANCE
- Inspection of Hydraulic System Plumbing
- Removal and Installation of Hydraulic Lines and Fittings
- Removal and Installation of Hydraulic Pump
- Removal and Installation of Steering Control Valve
- Removal and Installation of Implement Control Valve
- Adjustments to Implement Control Valve
- Removal and Installation of Hydraulic Reservoir
- Removal and Installation of Hydraulic Fluid Filters
- Removal and Installation of Hydraulic Fluid Cooler
- Removal and Installation of Depth Control Valve
- Removal and Installation of Lift Actuators
- Adjustments to Three-Point Hitch
- 5 REPAIR AND OVERHAUL
- Overhaul of Hydraulic Pump
- Overhaul of Steering Control Valve
- Overhaul of Steering Actuators
- Overhaul of Implement Control Valve
- Repairs to Hydraulic Cooler
- Overhaul of Lift Cylinders
- Overhaul of Depth Control Valve
- SECTION 6: ELECTRICAL SYSTEM
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- Charging/Storage Circuit
- Engine Starting Circuit
- Automatic Engine Shutdown Circuit
- Indication and Warning Circuits
- Lighting Circuits
- Environmental Systems Electrical Circuits
- Electrical Accessories
- 3 TROUBLESHOOTING
- 4 MAINTENANCE
- Component Location Illustrations
- Replacement of Fuses, Circuit Breakers, Relays, Switches
- Replacement of Windshield Wiper Motor
- Replacement of Exterior/Interior Lighting Fixtures
- Headlight Adjustment
- 5 TESTING
- Battery Testing
- Alternator Testing
- Starting Circuit Tests
- Automatic Engine Shutdown Circuit Tests
- Indication and Warning Circuit Tests
- Lighting Circuit Tests
- Environmental Systems Electrical Circuit Tests
- 6 REPAIR
- Wiring Diagrams and Routing Charts
- Wiring Harness Repair/Replacement
- Alternator Repair and Overhaul
- SECTION 7: ENVIRONMENTAL SYSTEMS
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- Cab Pressurizing System
- Cab Heating System
- Air Conditioning System
- Control System
- 3 TROUBLESHOOTING
- 4 INSPECTION/CHECK/SERVICING
- Special Equipment and Tools
- System Performance Test
- Evacuating the System
- Charging the System
- Purging the System
- Checking Compressor Oil Level
- System Leak Detection
- 5 MAINTENANCE
- Replacement of Heater Hoses/Lines/Valve/Core
- Replacement of Air Conditioner Thermostat
- Removal and Installation of Blower Assembly
- Replacement of Expansion Valve/Dryer/Condenser
- Removal and Installation of Compressor
- 6 COMPRESSOR OVERHAUL
- Replacement of Shaft Seal
- Replacement of Clutch and Field Coil
- Replacement of Head and Valve Plate
- Replacement of Valve Cores and Service Ports
- SECTION 8: STRUCTURES
- 1 INTRODUCTION
- 2 DESCRIPTION AND OPERATION
- Front and Rear Frames
- Engine Hood Assembly
- Operator's Cab
- Drawbar and Three-Point Hitch
- Fenders and Ladders
- 3 MAINTENANCE
- Replacement of Engine Mounts
- Replacement of Transmission Mounting Pads
- Replacement of Cab Mounts
- Inspection of Frame Pivot Points
- Removal and Installation of Hood Assembly
- Replacement of Cab Windows
- Replacement of Operator's Seat Shock/Torsion Bars
- 4 REPAIR
- Repairs to Front and Rear Frames
- Repairs to Frame Articulation
- Removal and Installation of Cab Roof
- Metal Plate Repairs
Foreword
This Service Manual is issued to provide sufficient instructions for a qualified service mechanic to carry out Basic Servicing, Troubleshooting, Maintenance (removal, inspection and replacement of component assemblies) and Overhaul (disassembly, inspection, repair and replacement of sub-assemblies). The Service Manual should be used in conjunction with the Parts Manual for the specific Model year of Tractor. For the Serviceman's convenience and for reference to engine data and service, a list of Cummins Distributors is provided.
1 file (40.9MB)
